PRODUCT DESIGN AND DEVELOPMENT
Design. Definition of product details, both elementary and joint.
Materials. Definition and/or advice. Functionality, response and efficiency in the choice of raw materials.
Process Engineering - CAD/CAM. Development of manufacturing processes and quality requirements.
QUALITY AND MANUFACTURING CAPACITY
Materials. Stainless and carbon steels, aluminum, titanium, copper alloys, brass, bronze and technical plastics.
Technology. 24 CNC lathes 7x and 12x, fixed and movable headstocks. 4X CNC horizontal center.
Precision. Tolerances +/- 0.01 and complex geometries.
Finishing. Automatic cleaning station by immersion and agitation, Roughing station by sliding. Ultrasonic cleaning.
INDUSTRIAL ORGANIZATION AND MANAGEMENT
Lean Factor, a proprietary management system applied to production processes to improve the efficiency and quality of our customers' products.
Total Quality Factor, a management system that allows us to control the entire process, from product definition to delivery logistics.
Logistics and Customer Service. An integral team in the management of deliveries and solution of incidents.
KEY PROJECTS
BEVEL GEARBOX
Description
Gear teeth in 42 CrMo4 steel Ø45x40 mm.
Internal thread pitch 18, machined twice to meet the width of 9 with special sharpened tool with radius:0.2, requiring a Ra:1.6.
Tolerances: 0.01.
Value Chain
Production Engineering.
Prototypes and Series Industrialization.
NEEDLE FOR EYE SURGERY
Description
Titanium and stainless steel Ø 0.1mm drills for depths up to 50 times the diameter.
Concentricity: 0.001mm.
Value Chain
Production Engineering.
Prototypes and Series Industrialization.
TAP TRAWL
Description
Dimensions: Ø70x110 mm.
Transversal drilling and milling in 303 stainless steel with internal grooving and off-center threading.
Ra: 0,8.
→ Finished machine part without burrs in the hole communication.
Value Chain
Design.
Production Engineering.
Prototypes and Series Industrialization.
CONNECTOR
Description
Dimensions: Ø19x40 mm. Material: Stainless steel 304.
Laser marking / Ra: 0,4.
Finished machine part with no burrs in the hole communication of the operating and counter-operating bores.
Value Chain
Production Engineering.
Prototypes and Series Industrialization.
DEFENSE
Description
Dimensions: Ø70x140 mm. Material: aluminum
Surface treatment: anodized
Production process:
8-axis "multitasking" automatic CNC lathe with 2 towers and 2 heads.
Transversal, inclined and frontal motorized operations.
Space challenge for mounting 34 tools. Recurrence to triple drill holders, double square holders and triple transverse motorized transverse. In addition, use of bi-diametric drills and milling cutters without pre-drilling.
Off-center tapped and milled off-center drills.
Ra 0.8 micron finish.
Deep holes with flat bottom, with tolerances of 3 hundredths, requiring high chip evacuation with milling cutter.
Finished machine part without burrs in the hole communication.
Value Chain
Production Engineering.
Prototypes and Series Industrialization.
HARDENED LATCH
Description
Dimensions: Ø54x18 mm. Material: 16MnCr5
Production process:
Transverse copy milling operations with Ø8 ball end mill under CAM programming.
Shape tolerances on this surface of 0.05; roughness requirement of Rz 6.3 and radius tolerance of ±0.02.
Off-center bi-meter hole with H9 tolerance reamed with concentricity tolerance of 0.05.
Value Chain
Production Engineering.
Prototypes and Series Industrialization.
