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Factor strengthens its metrology capabilities with the new Hexagon Scan+

New continuous scanning technology improves accuracy, speed, and reliability in dimensional verification processes

At Factor, we continue to reinforce our commitment to quality and innovation with the addition of the new Hexagon Scan+ to our Quality Department. This continuous scanning technology raises our standards of accuracy and reliability, optimizing dimensional verification processes and consolidating our position as a leader in high-precision machining.

A technological leap in dimensional control

In the high-precision machining sector, where tolerances are measured in microns, dimensional control is as important as the manufacturing process itself. At Factor, we know that ensuring quality is not just about measuring, but about measuring better, faster, and more reliably.

To continue moving in this direction, we have carried out a technical refurbishment of the Global Lite three-dimensional measuring machine, incorporating a new continuous probing head. This upgrade represents a qualitative leap in our verification capabilities and a direct benefit for our customers.

"This advance allows us to offer our customers an even more agile and comprehensive dimensional control service, even for highly complex parts", says Mónica Grau, Factor's Quality and Environment Director, who emphasizes that "precision is an essential part of our identity, and this new technology reinforces our commitment to continuous improvement".

Until now, Global Lite worked with a point-to-point measurement system, suitable for simple geometries and discrete dimensions. However, machined components are increasingly complex in shape, with smooth transitions and critical radii, where even the smallest deviations can make a difference.

The new continuous probing head allows the sensor to maintain constant contact with the surface of the part, collecting hundreds of points per second. This mode of operation not only increases the density of data available for analysis, but also significantly improves the repeatability and reliability of results, especially on curved surfaces or free-form elements.

More speed, more capacity

The addition of the new Hexagon Scan+ strengthens our competitive position in the high-precision machining sector. Thanks to this new equipment, we have increased our responsiveness and flexibility, enabling us to handle a greater volume of dimensional checks in shorter timeframes and with total reliability.

This innovation allows us to optimize verification times, reduce waiting processes, and speed up measurement times by up to four times for certain parts, without any loss of precision. In short, the Hexagon Scan+ consolidates our commitment to continuous improvement and puts us one step ahead in guaranteeing quality and precision.

In addition, the second CMM incorporates a larger bed, allowing dimensional control of large parts or complete machined assemblies without resorting to partial assemblies or sectional measurements.

This capability significantly expands the range of applications that can be verified internally, ensuring the same reliability for both small, high-precision components and large-volume parts.

As a result, customers receive a comprehensive dimensional control service, adapted to any type of part manufactured.

Double control, maximum reliability

Having two measuring systems equipped with scanning technology provides a strategic advantage in terms of both capacity and reliability. On the one hand, it doubles metrological availability, reducing waiting times and preventing dimensional verification from becoming a bottleneck in production. On the other hand, having two systems with continuous probing allows results to be compared between machines, ensuring traceability and consistency of measurements even on parts with complex geometries or critical tolerances.

This combination reinforces Factor's ability to respond quickly to customer needs, while maintaining the highest standards of accuracy.

More data for better control

This technological improvement not only provides speed, but also depth in dimensional control. Continuous scanning allows complete surface maps to be generated, which facilitates:

  • Direct comparisons with the CAD model using point clouds with greater speed.
  • Early detection of deviations or wear trends in tools and equipment.
  • Greater reliability in process capability studies (Cp, Cpk).

All of this translates into more robust, preventive quality control focused on constant optimization. For those who trust Factor, this update means parts verified in greater detail, in less time, and with guaranteed traceability, reinforcing our commitment to innovation, excellence, and reliable, accurate, and competitive solutions.

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Factor joins TEDAE

Membership of the Spanish Association of Defence, Security, Aeronautics and Space Technology Companies consolidates Factor’s commitment to innovation, collaboration and technological development in the field of defence

Factor, through its Factor Defence division, has joined TEDAE, the Spanish Association of Defence, Security, Aeronautics and Space Technology Companies. With this membership, we reinforce our commitment to innovation, competitiveness and national autonomy in the defence sector.

With extensive experience in the manufacture of high-precision machined components, Factor promotes a culture based on technical excellence, collaboration and applied research, enabling us to contribute to the strengthening of the Spanish industrial network and the development of innovative technological solutions for the defence sector.

"As an SME with 20 years of experience in manufacturing machined components for small, medium and large calibre ammunition and other weapon system components, we have joined TEDAE to strengthen our commitment to the sector. We value its support in legislation, sector representation, financing, R&D and internationalisation, and we will contribute our knowledge and collaboration to jointly promote innovation, competitiveness and national autonomy," explains Fernando Gastaldo, managing director of Factor.

TEDAE is a non-profit association established in 2009 that brings together Spanish technology industries dedicated to the defence, security, aeronautics, and space sectors. Its mission focuses on representing and promoting the interests of its members, enhancing the sector’s competitiveness and international presence, and fostering technological and industrial cooperation at both national and international levels.

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Factor advances in precision metrology with the VIMAX project

An initiative in collaboration with ai2 (UPV), photonicSENS, and AGFRA

At Factor, we continue to advance in the development of innovative solutions for industry. Our participation in the VIMAX project is a clear example of our commitment to continuous improvement and technology applied to quality control.

The project, developed in conjunction with the Institute of Industrial Automation and Computer Science (ai2) at the Polytechnic University of Valencia (UPV), the technology company Photonic Sensors & Algorithms S.L. (photonicSENS), and the engineering firm AGFRA, aims to create a high-precision online metrology device capable of measuring parts in real time with micron accuracy.

A milestone in industrial metrology

VIMAX is tackling a major technological challenge: developing a low-cost online metrology system that can inspect 100% of manufactured parts at the same speed at which they are produced. To achieve this, the consortium is working on a technology based on artificial vision cameras capable of achieving micron-level precision and processing 30 images per second.

The result will be an autonomous measuring station that can analyze both the exterior and interior of parts without the need to cut them, a breakthrough that will transform quality control processes in the manufacturing industry.

Collaboration and knowledge sharing

Each entity participating in the project contributes specialized and complementary knowledge that is essential to its success.

  • photonicSENS contributes its pioneering technology in 3D cameras, the basis of the measurement system, as well as its experience in the development, assembly, and layout of these devices to ensure maximum precision.
  • AGFRA contributes its expertise in engineering and industrial automation, which is key to the design and manufacture of the prototype, ensuring its robustness and adaptability to different production environments.
  • The ai2 Institute (UPV) contributes its extensive knowledge of robotics, computer vision, and advanced algorithms, which are essential for 3D image reconstruction and programming the high-precision mobile prototype.
  • As the project leader, Factor coordinates the initiative and contributes more than 40 years of experience in precision manufacturing. In addition, we provide the consortium with the infrastructure and production lines necessary to validate the system in a real industrial environment.

Current status and next steps

The system has already demonstrated its ability to measure with micron precision in the laboratory. The project is currently in the development phase of the robotic mechanical system. The next steps will focus on adjusting the automatic system and defining the mechanism for securing parts for accurate measurement.

Subsequently, the VIMAX prototype will be validated in a pilot scenario that simulates a real industrial environment, with continuous flow and error handling tests.

Expected impact on the industry

The implementation of the VIMAX system will represent a qualitative leap for industrial metrology. Its accessible design will allow the manufacturing industry, especially SMEs, to incorporate high-precision inspection technology at an affordable cost.

The expected benefits include improved quality and efficiency, by inspecting 100% of parts and reducing the defect rate by up to 90%; cost reduction, thanks to shorter verification times and less waste of raw materials; and increased competitiveness by ensuring more demanding quality standards.

Collaboration and open innovation

Participating in consortiums such as VIMAX allows us to tackle technological challenges that would not be possible individually, promoting knowledge transfer between academia and industry. For Factor, these types of collaborations -as in the European projects i4Q, TALON, and SUN- consolidate our position at the forefront of innovation and strengthen our commitment to Industry 4.0.

Combining the experience of senior profiles with the energy and new perspectives of young talent is another pillar of the project. Experienced engineers and innovation technicians collaborate in a dynamic environment that promotes creativity, mutual learning, and agile problem solving.

Talent and shared learning

The development of VIMAX is also proving to be a space for learning and collaboration between different profiles and generations. The union between university research, the agility of a technology company, and Factor's industrial experience generates a unique synergy, where innovation translates into practical solutions applicable to the real market.

In this context, combining the experience of senior profiles with the energy and fresh perspectives of young talent is proving particularly enriching. Experienced engineers, engineering and quality managers guide and collaborate with younger innovation technicians in a dynamic environment that encourages mutual learning and creative problem solving.

Junior profiles, for their part, play an active role in the development of the project: they participate in monitoring progress, conducting tests, and evaluating results. For them, VIMAX represents an exceptional opportunity to train in cutting-edge technologies and develop their careers in emerging areas such as Industry 4.0, robotics, and artificial intelligence.

Towards a new era of industrial quality control

With enthusiasm and perseverance, the Factor Ingeniería team is moving towards achieving the technical objectives of the VIMAX project. The collaboration with ai2 (UPV), photonicSENS, and AGFRA is laying the foundations for a new generation of more accurate, efficient, and accessible industrial metrology systems.

VIMAX represents another step forward in the technological evolution of the sector and in Factor's commitment to innovation applied to the improvement of production processes and the development of the industry of the future

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Factor Ingeniería participa en el II Valencia Silicon Fórum

El evento sitúa a Valencia en el epicentro de la innovación en semiconductores y consolida su papel como foco tecnológico de referencia

La semana pasada, Factor Ingeniería estuvo presente en la segunda edición de Valencia Silicon Fórum, el principal foro de España especializado en talento para los semiconductores.

Consolidado como punto de encuentro estratégico, este evento impulsa el talento nacional, conecta a profesionales, estudiantes y empresas, y fomenta un ecosistema de innovación entre industria, academia y administración pública.

La participación en este encuentro ha supuesto para Factor la oportunidad de conocer de primera mano el estado de las tecnologías y los intereses que empresas nacionales e internacionales están poniendo, de forma creciente, en este sector.

Actualmente, la compañía desarrolla dos proyectos de innovación vinculados con la fotónica y microelectrónica: VIMAX (IVACE, ámbito regional) y FOTONIL24 (CDTI Misiones, ámbito nacional), tecnologías aplicadas al terreno industrial y, en concreto, a la medición de piezas de alta precisión en tiempo real.

En este sentido, Alfredo Giménez, director de Innovación, ha subrayado que “los campos de aplicación de la fotónica y la microelectrónica siguen creciendo, además de constituir un foco de atención estratégico para la política de innovación y defensa”.

El balance del encuentro es muy positivo, ya que refuerza la visibilidad y el posicionamiento de las compañías tecnológicas. Giménez ha añadido: “Para nosotros es todo un privilegio y una gran oportunidad que el sector valenciano, y los valencianos, contemos con un foco tecnológico tan avanzado en nuestra propia tierra”.

Por su parte, Fernando Gastaldo, director general de Factor Ingeniería, ha expresado su agradecimiento a Valencia Silicon Cluster y València Innovation Capital - Ajuntament de València por la excelente organización del encuentro y la creación de un espacio de referencia internacional.

Gastaldo ha hecho especial hincapié en la labor de FEMEVAL, colaboradora del Valencia Silicon Fórum, “por el impulso a la cadena de valor de sus asociados y el apoyo a las oportunidades que este tipo de iniciativas generan”.

Asimismo, Factor reconoce la contribución de instituciones clave como la Universitat de València, la Universitat Politècnica de València, la Secretaría de Estado de Telecomunicaciones e Infraestructuras Digitales (Ministerio para la Transformación Digital y de la Función Pública), la Sociedad Española para la Transformación Tecnológica, la Generalitat Valenciana, el Instituto Valenciano de Competitividad e Innovación (IVACE+i) y la Confederación Empresarial de la Comunitat Valenciana.

Fotografía: Valmetal.

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Factor hosts a key pilot test for the MANTRA project

Immersive robotics, 5G connectivity, and new advances in industrial safety

The facilities of Factor Ingeniería have been the setting for a key pilot test of the European MANTRA project, focused on the development of advanced solutions for robotic teleoperation in industrial environments using mixed reality (MR), sensory feedback, and 5G-WiFi connectivity.

Validation in a real manufacturing environment

The test allowed the system to be validated under real working conditions, in an operational industrial environment rather than in a laboratory or test bench. This was key to verifying both the technical feasibility and the practical applicability of the system, which received an acceptance rating of over 80% in the user satisfaction questionnaire (24.5 points out of 30).

Successfully tested technologies

During the session, various components developed within the MANTRA project were evaluated, including:
Mixed reality (MR) interface for robot teleoperation.
Multimodal feedback (visual, haptic, and auditory).
Integrated sensors (RGB, thermal, and point clouds).
5G-WiFi connectivity with validated failover (<13ms latency).
Edge computing with Docker containers and Trusted Execution Environment.
Control of the autonomous mobile robot (AMR) using Hololens 2 and Meta Quest 3.

Greater safety, more efficiency

One of the main goals of MANTRA is to reduce workplace accidents through telepresence systems with MR. This pilot experience made it possible to improve environmental understanding through thermal and point cloud visualization, and also incorporated haptic and auditory feedback to increase accuracy and avoid collisions. All of this helps ensure that the operator can act from a safe environment, without direct exposure to physical risks.

Data collected and areas for improvement

The evaluation included standardized questionnaires (USEQ, NASA-TLX, and TPI) administered to 13 users; network logs with more than 10,000 messages processed to assess the switching time between 5G and WiFi interfaces; and data on sensory accuracy, transmission latencies, and average scores for task load and immersive presence.

Although the results were very positive, some areas for improvement were identified: certain users noted that the sound was less realistic than the image, that the consistency between the real and virtual environments could be optimized, and that more visual assistance during remote operation would be appreciated.

Next phases of the project

The results of this test will be presented at the EuroXR conference, focused on immersive technologies. In addition, the consortium is already working on incorporating these advances into the IEEE P1955 standard, aimed at robotics in 6G networks. The conclusions drawn from MANTRA will contribute to the design of safer, more connected, and more efficient architectures in the industry of the future.

At Factor, we make our manufacturing environment and our experience available to projects like MANTRA, which mark the path toward a more human and connected industry: safer environments, more efficient operations, and technologies that bring innovation closer to people.

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